
Originally Posted by
MkIIRoc
Loosen the timing belt tensioner and pull the timing belt off the edge of the cam sprocket.
Put the really hard to see "0" on the flywheel at the pointer in the bellhousing. This is right next to the deep v groove and can be really hard to see on a rusty flywheel. Take the #1 sparkplug out, gently put a long extension or pencil in the sparkplug hole so it sticks out the top. Put that cylinder at the top, dead center. now look on the flywheel, should be pointing at a little "0" or rusty dimple. That dimple/0 is going to be within a few millimeters of a flywheel bolt, to the left of it I think.
Put the OT on the outside of the cam sprocket at the OT on the plastic cover. This should also put the dimple on the backof the sprocket to the front edge of the cylinder head.
Put the intermediate shaft dimple in the V of the crank pulley (not critical as you will see)
Pull the timing belt back up to the top putting the slack in the back of the motor for the tensioner to take up
Tension belt and tighted nut down. Tension until you can barely twist the belt 90*
Loosen distributor clamp and turn distributor until rotor points at the notch in the edge of the distributor for cylinder #1. If you hit the block or run out of room, pull the distributor up out of the block, line them up, then push back into the block. Thats why the intermediate shaft timing doesn't need to be exact, you can make it however you want on the distributor as long as the rotor points to #1 and you install the sparkplugs starting at that terminal.
Put the #1 plug wire on the terminal the rotor is now pointing at. 3,4,2 going clockwise from there is the remaining order.
Grab timing light and set the timing
Tighten distributor clamp down.
If it wont fire, you may have the timing out just a little too far. twist the distributor back and forth about 20* while it cranks and it will catch at some point. Time from there.